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Step Motor
NEMA Size 11
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• Step Size 0.9 °
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• Step Size 0.9 °
NEMA Size 23
• Step Size 0.45°
NEMA Size 34
• Step Size 0.9 °
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Step Accuracy Test
How does step accuracy work? Step error is measured in arc minutes. The test motor is aligned with a BEI L25G 12,500 count encoder (2 Channel Quadrature). At Lin Engineering, we currently use a high tech Motion Scope System©. The program reads the encoder output, which is essentially the position of the motor. The program then calculates the theoretical position of which the motor should be located, and takes the difference. Thus, providing the step error made by the test motor.
 
How small is 1 arc minute?

2-Phase vs. 5-Phase Step Accuracy Comparision

To compare these two mechanically different stepper motors, we were able to run both motors at a step resolution such that each microstep was the equivalent of 0.018°

2-Phase:

0.9° Motor / 50 microstepping = 0.018°
5-Phase:
0.72° Motor / 40 microstepping = 0.018°

  • Input Voltage of 24VDC
  • Output Current Set to Motor's Rated Current
    • 2- Phase: 0.6 A/Ph
    • 5- Phase: 0.75 A/Ph

The 2-Phase Step Motor results in lower step error. The total Peak-to-Peak Step Error is 2.16 arc minutes, which is the equivalent
of +/- 1.08 arc minutes.

The 5-Phase Step Motor results in higher step error. The total Peak-to-Peak Step Error is 5.83 arc minutes, which is the equivalent
of +/- 2.92 arc minutes.

Explanation of the Graphs:

Why does the data travel in a Positive and Negative pattern?

During each Full Step position, a correctly made Step Motor will repeat itself due to the way it is mechanically made. Using Graph 1 as an example, measuring from the 50th microstepping position to the 100th microstepping position will equate to 0.9°. This step motor will always be 0.9° apart at every 50th microstep, no matter what the accuracy is.

Therefore, the step motor overshoots when the error is a positive step error. Conversely, the step motor undershoots when the error is a negative step error. During one Full Step travel (0.9°), those 50 microsteps will overshoot and undershoot, and eventually bring the motor back to the same error location as the previous Full Step position.

Why are there spikes in the graph? Does this pattern mean something?

2-Phase Step Motors have 4 mechanical steps (A, B, C, D). Similar to the explanation above, when the motor comes to the A position, it is always 0.9° away from the last time it was at the A position. This is where the spikes occur due to the motor's natural detent torque, pulling it and forcing it to reach exactly 0.9°.

5-Phase Step Motors have 10 mechanical steps. The repeatability will occur at every 7.2° (One Full Step × No. of Mechanical Phases).


2 Phase Step Motors Always Produce More Torque Than 5-Phase Step Motors:

It's simple and logical. A 2-Phase Step Motor contains more stator teeth. Since stator teeth are directly proportional to torque, a 2- Phase Step Motor will always produce more torque than a 5- Phase step motor.


Keep on the look out for more info on 2-Phase vs. 5-Phase: Torque Curves

Lin Engineering Home Page Fill Out Application Datasheet Highlighted Model
 
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High Accuracy
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Model 417-11
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Slim Line
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Model 416-07
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Model 3609V
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Model 3609Z
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3509V Motor
Model 3509V
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Comparing the Step Accuracy of Two-Phase vs. Five-Phase Step Motors
By Randy Frank, Design News


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